RJ45 Connectors and Ethernet Magnetics

PCB-mount RJ45 jacks with and without integrated magnetics (MagJacks), plus LAN transformers, PoE transformers and SFP cages for network and industrial equipment.

  • 2018Founded in Suzhou, China
  • 2Own factories in Dongguan, Guangdong and Mianyang, Sichuan
  • 1,500+Customers, including 150+ listed companies
  • 7–10 daysLead time

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MANUFACTURING

RJ45 Connector and Ethernet Magnetics Manufacturing

We make RJ45 connectors and Ethernet magnetics in our own factories. Specialized teams work with automated equipment, precise material control, process optimization and systematic management.

Automated RJ45 jack assembly line
Automated RJ45 jack assembly line
  • I/O CONNECTOR FACTORYDongguan, Guangdong

    Lihe Street, Liheng Village, Qingxi Town, Dongguan

    RJ45 jacks and other connectors

  • MAGNETICS FACTORYMianyang, Sichuan

    Yongxing Town Industrial Park, Hi-tech Zone, Mianyang

    LAN, PoE and audio transformers and other magnetics

RJ45 jack manufacturing process

  1. 01Automatic terminal insertion
  2. 02Terminal bending and formingInner and outer pins
  3. 03LED assemblySorted by color and polarity
  4. 04LED forming and heat stakingLED leads fixed and trimmed
  5. 05Inner pin inspectionMissing, bent, misaligned or scratched pins
  6. 06Outer pin inspectionMissing, bent, deformed or scratched pins
  7. 07Continuity and hi-pot testMissing pins and shorts
  8. 08LED testLighting, voltage drop, polarity and color

PRODUCTION EQUIPMENT

  • Stamping presses
  • Injection molding machines
  • Automatic forming machines
  • Automatic soldering machines
  • Vision-guided potting machines
  • Automatic laser engraving machines
  • High-precision inkjet coders
  • Vision laser machines
  • Laser marking machines
  • Vacuum packaging machines
  • Tape-and-reel packaging machines
  • Automatic lead cutting machines
  • LED lead bending machines
  • Automatic LED insertion machines
  • Automatic LED lead bending inspection machines

Browse RJ45 connectors and MagJacks →

QUALITY CONTROL

Quality Control Process and Test Equipment

Each stage is inspected, from raw materials to finished goods, and every RJ45 connector and transformer is inspected before it leaves the factory. Nonconforming products are reviewed and handled under our nonconforming product control procedure.

  1. 01

    Incoming inspection (IQC)

    Purchased materials are held for inspection, counted by the warehouse and checked by IQC. Accepted materials are labeled and stored; rejected materials are reviewed, returned to the supplier and tracked.

  2. 02

    In-process inspection

    Each step on the line checks inner pins, outer pins, continuity and hi-pot, and LED lighting, polarity and color.

  3. 03

    Final inspection (QA)

    Finished goods are inspected by QA before storage. Rejected units are reviewed and reworked or scrapped; reworked units pass all electrical tests and a full inspection again.

  4. 04

    100% outgoing inspection and returns

    Every finished product is inspected before it leaves the factory. Customer returns are inspected by QC, documented in a nonconformance report, reviewed and reworked, then fully inspected and repacked before shipping.

Outgoing inspection equipment

ALL TEST EQUIPMENT

  • Automatic final test machines
  • Hi-pot testers
  • Coating thickness gauges
  • RoHS analyzers
  • Automatic transformer testers
  • LED testers
  • Salt spray chambers
  • Temperature and humidity chambers
  • Insulation resistance testers
  • DC resistance testers
  • Automatic insertion and extraction force testers
  • Vision measuring systems
  • HC series interruption testers
  • Network analyzers

APPLICATIONS

RJ45 Connectors for Industrial, Outdoor and Network Applications

Where VOOHU RJ45 connectors, SFP cages and LAN transformers are used. Waterproof panel-mount RJ45 connectors →

Designing for one of these applications?

HOW WE WORK

From Part Number to Volume Orders

  1. 01

    Send a part number

    Send a part number, your BOM or the interface you are designing.

  2. 02

    FAE suggests and checks

    Our FAE team suggests matching parts and checks your schematic and footprint.

  3. 03

    Samples for evaluation

    Samples are available for evaluation, and selected parts are free of charge. Our FAE team will be glad to confirm the options for your project.

  4. 04

    Volume orders

    Connectors and magnetics are made in our own factories in Dongguan and Mianyang. 7–10 days lead time.

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Datasheets, Selection Guides and Cross-References

FAQ

Questions About RJ45 Connectors and Ethernet Magnetics

PCB-mount RJ45 jacks (8P8C) with or without integrated magnetics: tab up or tab down, with or without LEDs, shielded or unshielded, in 1×1 to 2×N port layouts from 10/100 to 10G. Low profile, locking and waterproof versions are also available.

More questions?

Ask our FAE team about part selection, footprints or PoE design.

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